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Sand casting
Science, Maths & Technology

Sand casting

...sand cast in air. Cast irons (Fe/1.5–4.5%C) are cast at 1200–1480 ˚C. Grey cast irons contain flake graphite particles, which give good vibration properties. This is to the detriment of strength and ductility. Much of the ductility can be regained by changing the graphite into a less detrimental globular or spheroidal form. This is achieved by inoculating the melt,...
Article 5 mins
Low pressure sand casting
Science, Maths & Technology

Low pressure sand casting

...sand, gravity die and low pressure die casting, for low-medium production numbers. Metal melted in a resistance furnace to minimise turbulence, before non-turbulent transfer to holding furnace, where impurities sink or float. Metal transferred from centre of holding furnace in a non-turbulent manner by means of an electromagnetic pump, gradually displacing air through the...
Centrifugal casting
Science, Maths & Technology

Centrifugal casting

...Sand moulding casting: [Images to demonstrate Centrifugal casting (see article)] Metal moulding casting: Horizontal method used for the production of long pipes. [Images to demonstrate Centrifugal casting (see article)] Vertical centrifugal casting: Core used for central holes. [Images to demonstrate Centrifugal casting (see ......
Investment casting
Science, Maths & Technology

Investment casting

...typically in the range ±0.5–1.0˚. Metal Ra (µm) Investment cast Machined Aluminium alloys 0.8 - 2.6 1.0 - 2.6 Copper alloys 1.5 - 2.6 1.0 - 2.6 Stainless steels 2.3 - 3.2 1.5 - 3.2 Cobalt-chrome alloys 2.1 - 2.6 1.3 - 2.6 Carbon steels 2.3 - 3.2 1.5 - 3.2 Low alloy steels 2.5 - 3.8 1.5 - 3.2 See Also: Resin shell casting, CLA – Hitchiner process and Sand casting....
Slip-casting
Science, Maths & Technology

Slip-casting

...chimneys. Clays can be cast into pottery vessel shapes. Complex turbine shapes can be cast in silicon carbide and nitride, such as hollow vanes. In some instances machining can be carried out before nitriding. Components are finally ground to size after nitriding. See Also: Pressureless sintering, Sand casting, Gravity die casting, Cold pressing and sintering of ......
Article 5 mins
Melt casting
Science, Maths & Technology

Melt casting

...Casting (see article)] 2. Extruder starts and polymer flows into mould. 3. Extruder stops when polymer appears from vent. Polymer solidifies in sprue. [Diagram to demonstrate Melt Casting (see article)] 4. Extruder removed from mould and polymer solidifies in mould cavity. [Diagram to demonstrate Melt Casting (see article)] 5. Mould opened and component removed. [Diagram...
Article 5 mins
Monomer casting
Science, Maths & Technology

Monomer casting

...casting process using a controlled chemical reaction of polymer materials. The monomer is mixed with an initiator (catalyst), before pouring into the mould. Whilst the mixture is curing inside the mould, polymerisation takes place. Once cooled, the component is removed from the mould...1. Monomer or low molecular weight polymer, or mixture of both, mixed with initiator...
Sands of time
Science, Maths & Technology

Sands of time

...sands of time...[The cliffs at Buddleigh Salterton] Sand on a beach, mud in an estuary and pebbles on a rocky shoreline are all examples of modern sediments being deposited in different coastal environments, but did you know that ancient sediments, sometimes hundreds of millions of years old, are also often evident on modern coastlines, excellently preserved in the...
Activity 5 mins