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Science, Maths & Technology
Powder Forging / Hot pressing
A custom blended mix of powders is poured into a cavity mould, and compacted under pressure into a ‘preform’. The preform is heated to forging temperature then rapidly transferred into a forging press, where it is hot pressed into the final cast shape.
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Science, Maths & Technology
Slip-casting
The casting slip is a suspension of fine particles in a liquid medium. Slip is poured into a permeable mould, where liquid is drawn out of the slip, via a capillary action. A layer of solid slip (‘clay’) remains adhered to the walls of the mould. Once the required wall thickness of the casting has been achieved, the residue liquid is drained out...
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Science, Maths & Technology
Vacuum Forming (Thermoforming)
A sheet of plastic, softened by heat, becomes pliable and when placed under vacuum adopts the shape of male or female mould.
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Science, Maths & Technology
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Science, Maths & Technology
Metal Spinning / Flow Turning
Spinning is a process used to produce an axis-symmetric hollow shape by the application of lateral pressure from a forming tool, to a rapidly revolving circular blank of sheet material, causing it to assume the shape of a former that is rotating with it.
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Science, Maths & Technology
Fluid and Rubber Die Forming (Guerin and Hydroform)
Sheet metal is placed between a solid die and a rubber pad. Under pressure from a rigid tool, the rubber behaves like a liquid and forms over the shape of the die, forcing the sheet metal to also adopt the die shape.
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Science, Maths & Technology
Explore systems thinking with OpenLearn
Get to grips with systems thinking - dip into our wide range of resources here on OpenLearn
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Science, Maths & Technology
Deep Drawing
A sheet blank, subjected to a peripheral hold-down pressure, is forced by a punch into and through a die to form a deep recessed part, having a wall thickness substantially the same as that of the blank.
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Science, Maths & Technology
Stretch forming
Contoured, curved shapes are formed from sheet metal pressed, stretched and bent over a die. Typical applications include curved panels such as car door panels or wing panels on aircraft.
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Science, Maths & Technology
Warm forging
The workpiece billet is heated to temperatures between 0.25 and 0.6 Tm. A close fitting punch is used to exert pressure on the malleable metal billet held in a heated, closed die until forged to the required shape.
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Science, Maths & Technology
Cold forging
A forging process carried out at temperatures below 0.25Tm. A closely fitting punch is used to exert pressure on malleable metal held in the die.
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Science, Maths & Technology
Axiforge process
Axiforge process can be carried out on dies, positioned on vertical or horizontal axes, within a press. Sideways ram movements apply pressure to the outside of a split die, so that the two parts close around a heated billet, forming it into the required external shape. This is followed by pressure from one or two piercing punch(es), which pierce...